Fine Particle Air Purifier

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Fine Particle Air Purifier
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The FPA-Series Industrial Fine Particle Air Purifier is engineered to capture sub-micron airborne contaminants in manufacturing plants, cleanrooms, and heavy-duty workshops. Built with heavy-gauge cold-rolled steel housing and multi-stage filtration (including optional H14 HEPA and activated carbon modules), this unit achieves a single-pass filtration efficiency of 99.97% for particles down to 0.3 microns.
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Air Purifiers For Allergen Control
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Description
 

Industrial Fine Particle Air Purifier (FPA-Series)

 

The FPA-Series Industrial Fine Particle Air Purifier is engineered to capture sub-micron airborne contaminants in manufacturing plants, cleanrooms, and heavy-duty workshops. Built with heavy-gauge cold-rolled steel housing and multi-stage filtration (including optional H14 HEPA and activated carbon modules), this unit achieves a single-pass filtration efficiency of 99.97% for particles down to 0.3 microns.

 

Operating on direct-drive centrifugal blowers, the system maintains stable static pressure under continuous multi-shift operations. Factory direct manufacturing ensures strict dimensional tolerances, seam-welded airtight enclosures, and reliable performance for facility air quality compliance.

 

 

Key Features

 

Multi-Stage Filtration Architecture: Combines a washable metal pre-filter (large dust), a synthetic pocket filter (medium particulate), and an H13/H14 HEPA final filter (fine particles).

 

Airtight Enclosure Design: Laser-cut, CNC-bent, and powder-coated steel casing with closed-cell polyurethane gasketing prevents air bypass and unfiltered leakage.

 

Direct-Driven EC/AC Motor: Balanced centrifugal impeller engineered for continuous 24/7 operation with low vibration and reduced thermal output.

 

Differential Pressure Monitoring: Integrated Magnehelic gauges or digital sensors track pressure drop across filters, indicating exact replacement intervals to avoid airflow drop-off.

 

Modular Configuration: Available as a standalone floor-standing cabinet, mobile rolling unit, or duct-connectable inline module for centralized HVAC tie-in.

 

 

Technical Specifications

 

Parameter

FPA-1000

FPA-2000

FPA-4000

Rated Airflow (CFM / m3/h)

600 CFM / 1,000 m3/h

1,200 CFM / 2,000 m3/h

2,400 CFM / 4,000 m3/h

Filtration Efficiency

99.97% at 0.3 microns (H13)

99.97% at 0.3 microns (H13)

99.995% at 0.3 microns (H14)

Static Pressure (Pa)

450 Pa

600 Pa

750 Pa

Motor Power

0.75 kW

1.5 kW

3.0 kW

Power Supply

220V / 1 Phase / 50-60Hz

380V / 3 Phase / 50-60Hz

380V / 3 Phase / 50-60Hz

Noise Level (dB(A))

65 dB(A) or less

68 dB(A) or less

72 dB(A) or less

Housing Material

1.5mm Powder-Coated Steel

1.5mm Powder-Coated Steel

2.0mm Stainless Steel 304

Dimensions (L x W x H)

650 x 600 x 1200 mm

800 x 750 x 1450 mm

1100 x 950 x 1600 mm

Weight

110 kg

185 kg

280 kg

 

 

Applications

 

Electronics & Semiconductor Cleanrooms: Controls airborne particulate levels to protect sensitive assembly lines from micro-dust contamination.

 

Laser Cutting & Welding Stations: Captures hazardous metal fumes and fine carbon particulate at the source via flexible extraction arms or direct enclosure ducting.

 

Pharmaceutical Packaging: Prevents cross-contamination of fine powders and ensures compliance with internal air cleanliness standards.

 

Precision Machining Workshops: Removes oil mist and fine metallic grinding dust from ambient workshop air, protecting equipment and operators.

 

 

Customization Options (OEM / ODM)

 

Airflow & Footprint: Custom cabinet dimensions and blower sizing tailored to specific ductwork constraints or machinery integration.

 

Filter Media Selection: Optional chemical gas-phase filtration (impregnated activated carbon / potassium permanganate) for VOC and odor removal alongside particle capture.

 

Control Interface: Integration with plant PLC systems via Modbus RTU, 0-10V external speed control, or automated pressure-based variable speed drives (VFD).

 

Electrical Ratings: Configurable voltage options (208V, 415V, 480V) and explosion-proof motor certifications (ATEX / IECEx) for hazardous environments.

 

 

Manufacturing & Quality Assurance

 

Production utilizes automated fiber laser cutting machines, CNC turret punches, and robotic MIG/TIG welding cells to ensure structural uniformity and airtight integrity across all sheet metal assemblies.

 

Leak Testing: Every assembled housing undergoes negative pressure smoke testing and DOP (Di-octyl phthalate) filter seal testing prior to crating.

 

Dynamic Balancing: Blower impellers are dynamically balanced to ISO 1940 Grade G2.5 standards to minimize vibration and bearing wear.

 

Electrical Safety Check: Dielectric withstand testing and ground continuity testing are performed on 100% of finished electrical panels in compliance with CE and UL technical requirements.

 

Traceability: Raw material mill test certificates (MTC) and motor factory calibration logs are archived for 5 years per unit serial number.

 

 

Frequently Asked Questions

 

Q: What is the standard lifespan of the H13 HEPA filter under heavy industrial use?

A: Under standard 16-hour daily operation in moderate dust environments, filter lifespan ranges from 4,000 to 6,000 operating hours. Actual life depends on pre-filter maintenance frequency and inlet dust concentration.

Q: Can this unit be connected directly to existing plant HVAC ductwork?

A: Yes. Both top-exhaust and side-inlet spigot configurations are available, allowing direct connection to rigid or flexible spiral duct systems.

Q: How do operators know when to replace the filters?

A: Units are equipped with analog Magnehelic pressure gauges or digital pressure switches. When the differential pressure reading exceeds the red-line threshold (typically 500 Pa initial resistance increase), filter replacement is required.

Q: What compliance certifications do these purifiers carry?

A: Standard units are manufactured in accordance with ISO 9001 quality management systems and hold CE certification. UL-compliant electrical components and ATEX-rated explosion-proof models are available upon request.

Q: What is the typical lead time for standard versus customized orders?

A: Standard catalog units (220V/380V stock specifications) ship within 10 to 15 business days. Custom engineered configurations (special voltages, custom cabinet sizes, specific chemical media) require 25 to 35 business days.

Q: How are the units packaged for international ocean freight?

A: Units are secured on ISPM 15 compliant heat-treated fumigated wooden pallets, wrapped in anti-corrosion VCI stretch film, and enclosed in heavy-duty export plywood crates with corner shock absorbers.

 

 

Request a Quote (RFQ)

 

To receive a formal quotation, please provide the following project parameters to our engineering team:
Required airflow rate (CFM or m3/h) and target particle size.
Application environment (e.g., welding fumes, cleanroom, metal dust).
Electrical power supply specifications (Voltage / Phase / Frequency).
Required certifications or local regulatory standards.
Estimated order volume and delivery port.

 

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