The Industrial Dust Air Purifier is engineered to capture hazardous particulate matter, metal fumes, and fine dust directly at the source or via ambient plant filtration. Built for continuous multi-shift operation in metal fabrication, CNC machining, and chemical processing facilities, this unit maintains clean indoor air compliance, protects sensitive machinery, and safeguards operator health.
Key Features
Multi-Stage Filtration Architecture: Combines spark trap pre-separators, primary cellulose/polyester cartridges, and optional HEPA H14 final filters (≥ 99.99% efficiency at 0.3 μm).
Differential Pressure Pulse-Jet Cleaning: Integrated PLC monitors pressure drop across filters and triggers automatic reverse-pulse compressed air blasts to dislodge caked dust, extending filter cartridge service life.
PTFE Membrane Filter Media: Surface-loaded PTFE-coated media prevents particulate embedding, ensuring lower operating pressure drops and easier dust cake release.
IE3 High-Efficiency Blower: Direct-drive centrifugal fan engineered for high static pressure performance, balanced dynamically to maintain sound levels below 75 dB(A).
Modular Heavy-Duty Housing: Fabricated from 2.0 mm cold-rolled structural steel, treated with acid-washing, phosphating, and industrial-grade thermosetting powder coating for corrosion resistance.
Technical Specifications
|
Parameter |
Standard Specification |
Options / Custom Range |
|
Airflow Capacity |
4,000–12,000 m³/h |
Up to 30,000 m³/h (Modular) |
|
Filtration Efficiency |
99.9% @ 0.5 μm (MERV 15) |
99.99% @ 0.3 μm (HEPA H14) |
|
Filter Media Type |
Polyester + PTFE Membrane |
Flame-Retardant / Antistatic / Nano-fiber |
|
Cleaning System |
Automatic Pulse-Jet (Timed / ΔP) |
Solenoid valves (Asco/Goyen equivalents) |
|
Motor Power |
4.0–11.0 kW |
Siemens / ABB IE3 or IE4 motors |
|
Electrical Supply |
380V / 50Hz / 3Ph |
220V–480V, 50/60Hz customized |
|
Housing Material |
2.0 mm Carbon Steel |
304 / 316 Stainless Steel |
|
Operating Noise |
≤ 75 dB(A) at 1 m |
Acoustic enclosure baffling available |
Applications
Metal Fabrication & Welding: Captures toxic welding fumes, hexavalent chromium, and grinding sparks before dispersion.
CNC Machining & Grinding: Extracts fine metal dust, carbon fiber particles, and dry chips from enclosed machining centers.
Chemical & Powder Processing: Handles fine pharmaceutical, pigment, and mineral powders with explosion-proof configuration options.
Laser & Plasma Cutting: Integrates directly with heavy-duty cutting tables to capture high-temperature micro-particulates.
Customization Options
We support OEM/ODM engineering modifications to fit specific factory layouts and environmental mandates:
Explosion-Proof Configuration: ATEX/IECEx compliant motors, anti-static grounding strips, and explosion relief venting panels for combustible dusts (e.g., aluminum, titanium, grain).
Inlet/Outlet Ducting Layouts: Customized flange positions, multi-inlet manifolds, and direct-mount arm compatibility.
Control Integration: Siemens PLC control panels with HMI touchscreens, VFD airflow modulation, and Modbus/Profibus industrial network communication.
Quality Assurance & Manufacturing
Sheet Metal Precision: Enclosures are fabricated using Trumpf CNC laser cutting and AMADA CNC bending machines, maintaining dimensional tolerances within ± 0.1 mm to prevent air leakage.
Welding Standards: Main structural welds are performed by certified robotic MIG welding stations, passing strict penetrant testing (PT) for airtight structural seams.
Factory Testing: Every unit undergoes dynamic balancing of the impeller, electrical insulation resistance testing, and simulated static pressure operational checks prior to crating.
Compliance Certifications: Manufactured under ISO 9001 quality management systems; electrical components carry CE / UL certifications.
Frequently Asked Questions
Request a Quote / Engineering Consultation
To help our engineering team provide a precise technical proposal and accurate freight estimate, please specify your project parameters below:
Interactive RFQ Form Fields Recommendation
• Target Airflow Capacity: [ ] 4,000 m³/h [ ] 8,000 m³/h [ ] 12,000 m³/h [ ] Custom / Larger Capacity.
• Primary Dust / Application Type: [ ] Welding Fumes [ ] Metal Grinding [ ] CNC Machining Oil Mist/Dust [ ] Chemical/Combustible Powder.
• Electrical Requirements: [ ] 380V / 50Hz / 3Ph [ ] 480V / 60Hz / 3Ph [ ] Other Custom Voltage.
• Project Timeline / Urgency: [ ] Immediate Sourcing (< 1 month) [ ] Budgeting / R&D Phase [ ] Plant Expansion Project.
Submit RFQ Now / Contact Direct Engineering Support
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