Heavy-duty industrial air filtration system engineered for high-volume particulate removal in heavy manufacturing, welding facilities, and large workshops. Built with heavy-gauge carbon steel housing and continuous-duty blowers to handle continuous multi-shift operation. Designed to maintain OSHA-compliant indoor air quality and protect plant infrastructure from heavy dust loading and aerosol accumulation. Direct factory manufacturer supplying OEM/ODM configurations and bulk plant installations.
Key Features
Multi-Stage Filtration Architecture: Houses configurable pre-filters, MERV 15 bag filters, and HEPA or activated carbon modules for broad-spectrum pollutant capture.
Continuous-Duty Direct-Drive Blower: High-static-pressure centrifugal fan optimized for extended pressure drops across loaded filter media.
Differential Pressure Monitoring: Integrated Magnehelic gauges track real-time pressure drop across each filter stage to signal exact replacement intervals.
Heavy-Gauge Structural Integrity: 2.0mm cold-rolled steel cabinet finished with industrial-grade powder coating to resist corrosion in harsh production environments.
Modular Access Design: Tool-free hinged side panels allow rapid filter extraction, minimizing maintenance downtime during shift changes.
In-House Manufacturing & QA: Fabricated via CNC laser cutting, robotic welding, and dynamic rotor balancing on-site, ensuring strict dimensional and operational consistency.
Technical Specifications
|
Parameter |
Specification Metric |
|
Airflow Volume (CFM) |
2,000 CFM – 10,000 CFM (Model dependent) |
|
Filtration Efficiency |
Up to 99.97% at 0.3 microns (HEPA configuration) |
|
Motor Power |
3.0 kW – 15 kW (3-Phase, 380V/480V, 50Hz/60Hz) |
|
Static Pressure |
Up to 2,500 Pa |
|
Housing Material |
2.0mm Cold-Rolled Carbon Steel / Optional 304 Stainless Steel |
|
Noise Level |
68 dB(A) – 78 dB(A) at 1 meter |
|
Control Interface |
PLC-controlled digital touch panel / VFD speed regulation |
|
Compliance & Certifications |
CE, ISO 9001:2015, UL-listed electrical components available |
Applications
Metal Fabrication & Welding Shops: Captures hexavalent chromium, metal fumes, and coarse grinding sparks at source or ambient level.
Automotive Assembly & Paint Prep: Removes fine sanding dust, priming aerosols, and particulate debris prior to finishing zones.
Woodworking & Composite Machining: Handles high-volume wood dust, MDF particles, and fibrous debris via ducted network integration.
Chemical & Powder Processing: Contains dry bulk powders, pharmaceutical dust, and granular airborne contaminants.
Customization Options
Airflow Configuration: Customized inlet/outlet duct diameters, multi-port manifold connections, or direct ambient discharge louvers.
Filtration Stage Adaptation: Specific media selection including high-capacity oil mist coalescers, spark arrestors, or impregnated carbon for VOC adsorption.
Electrical Integration: Voltage customization (220V to 575V), explosion-proof motor options (ATEX / Class I Div 2), and remote BMS (Building Management System) integration.
Enclosure Finishes: Food-grade stainless steel fabrication or specialized anti-corrosion marine coatings for humid or corrosive facility environments.
Quality Assurance & Manufacturing Control
Sheet Metal Processing: Fabricated using Trumpf CNC fiber laser cutting and CNC press brake bending for precise structural tolerances.
Welding Standards: Structural joints executed via robotic MIG welding by AWS/ISO-certified welding operators.
Rotor Balancing: Every blower wheel undergoes dynamic balancing on computerized balancing rigs to ISO 1940 G2.5 standards, limiting vibration and bearing wear.
Factory Acceptance Testing (FAT): Each unit undergoes a 4-hour full-load electrical draw test, dielectric strength testing, and airflow performance verification prior to crating.
Frequently Asked Questions
Request a Quote & Engineering Support
To receive a formal quotation, technical drawing package, or freight cost estimate for your facility project, provide the following parameters:
• Required airflow capacity (CFM or m³/h)
• Nature of the airborne pollutant (dust, welding fume, oil mist, chemical vapor)
• Facility electrical supply specifications (V / Hz / Phase)
• Destination port or plant zip code for shipping calculations
Download 2D/3D CAD Package | Submit RFQ / Contact Technical Sales Team
Hot Tags: industrial high-volume air purifier, China industrial high-volume air purifier manufacturers, suppliers, factory
