The Industrial Workshop Air Cleaner removes hazardous particulate matter, welding fumes, and oil mist from heavy manufacturing environments. Built for continuous multi-shift operations, this unit protects operators, extends CNC machine lifespans, and maintains compliance with OSHA and local air quality standards.

Key Features & Core Technology

Multi-Stage Filtration Architecture: Combines a washable pre-separator, electrostatic or pocket bag secondary filter, and a high-efficiency HEPA / activated carbon final stage.

Direct-Drive Centrifugal Blower: Dynamically balanced impeller delivers stable static pressure and high air exchange rates under heavy dust loads.

Differential Pressure Monitoring: Real-time digital pressure sensors track filter saturation and trigger automated cleaning cycles or replacement alerts.

Modular Housing Construction: 1.5mm powder-coated cold-rolled steel cabinet resists corrosion and minimizes vibration during high-CFM operation.

Smart PLC Control Panel: Variable speed drive (VSD) integration allows precise airflow adjustment and remote start/stop connectivity with workshop machinery.

Technical Specifications

Parameter	Specification Range	Test Standard / Note
Airflow Capacity (CFM)	1,200 - 6,000 CFM (2,000 - 10,000 m3/h)	Tested per AMCA 210-07
Filtration Efficiency	Up to 99.97% at 0.3 um	HEPA H14 grade tested per EN 1822
Motor Power	1.5 kW - 7.5 kW (2 HP - 10 HP)	IE3 High-Efficiency Motor
Operating Voltage	220V/380V/480V, 50/60Hz, 3-Phase	Customizable to regional grids
Noise Level	<= 72 dB(A) at 1 meter	Measured in semi-anechoic chamber
Cabinet Material	1.5 mm Cold-Rolled Steel	Electrostatic polyester powder coat
Filter Media	Synthetic fiberglass / Spunbond polyester	Flame-retardant grade (UL94-V0)

Target Applications

CNC Machining & Turning: Captures emulsified oil mist and coolant vapor to prevent slippery floors and electrical faults in machine tools (Industrial Oil Mist Collector).

Welding & Metal Fabrication: Extracts hazardous hexavalent chromium and heavy metal fumes directly at the source via articulated extraction arms (Welding Fume Extractor).

Grinding & Sanding: Filters fine metallic and composite dust particles before they disperse into worker breathing zones (Heavy-Duty Dust Collection System).

Laser Cutting & Plasma Cutting: Handles fine smoke particulates generated during high-speed thermal cutting processes.

Customization Options

Filtration Configuration: Selectable combinations of electrostatic precipitators (ESP), bag filters, and carbon modules based on pollutant type (dry dust vs. wet oil mist).

Inlet/Outlet Ducting Layouts: Top, side, or multi-port flanged inlets to match existing factory duct networks.

Electrical Integration: Custom control enclosures compatible with PLC, ATEX/explosion-proof requirements (on request), or remote monitoring modules.

Mobility Options: Heavy-duty caster wheels with locking brakes or fixed floor-mounting brackets.

Manufacturing Capabilities & Quality Assurance

Every air cleaner undergoes strict factory testing before dispatch:

Sheet Metal Precision: Fabricated using Trumpf CNC laser cutters and automated bending centers, maintaining dimensional tolerances within +/- 0.1 mm to prevent air leakage.

Blower Balancing: Impellers undergo dynamic balancing to Grade G2.5 (ISO 1940) to minimize mechanical vibration and bearing wear.

Sealing & Leak Testing: Pressure decay testing verifies housing airtightness and filter gasket compression.

Electrical Safety Testing: High-voltage dielectric withstand and ground continuity checks performed on every control panel per CE/UL guidelines.

Certifications: ISO 9001 quality management system, CE compliance, and ISO 14001 environmental management.

Frequently Asked Questions

Q: How do I calculate the required airflow (CFM) for my workshop?

A: Multiply the total volume of your workshop (length x width x height in feet) and divide by the target air changes per hour (ACH) required for your specific process (typically 10 to 20 ACH for heavy manufacturing). Send us your floor plan for precise engineering calculation.

Q: What is the average lifespan of the HEPA and pre-filters?

A: Pre-filters typically last 3 to 6 months depending on dust load. Main HEPA or pocket filters last 12 to 24 months. Differential pressure gauges indicate exact replacement intervals to avoid premature discarding.

Q: Can this unit handle both dry metal dust and wet oil mist simultaneously?

A: Standard units are optimized for either dry dust or oil mist. Combined applications require a multi-stage configuration equipped with a primary centrifugal pre-separator to drain liquid oil before air reaches the dry media filters.

Q: What are the electrical power requirements for installation?

A: Units operate on standard industrial 3-phase power (380V/480V). Voltage can be configured during manufacturing to match regional electrical specifications.

Q: Do you provide OEM/ODM services for equipment distributors?

A: Yes. We offer private labeling, custom cabinet color schemes, and tailored technical documentation packages for machinery distributors and system integrators.

Q: What is the standard lead time for bulk orders?

A: Standard stock models ship within 10 to 15 business days. Customized engineering orders or container-load OEM batches typically require 25 to 35 business days.

Request a Quote

To receive a detailed technical proposal, specification sheet, and commercial quotation for your facility, please provide the following details:
• Application type (Welding, CNC Machining, Grinding, etc.)
• Workshop dimensions or required airflow (CFM / m3/h)
• Power supply specifications (V / Hz / Phase)
• Estimated order quantity or project timeline
Our engineering team responds to all B2B inquiries with complete performance curves and CAD/STEP drawings within 24 hours.

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